Shaoxing Circular Ecological Industrial Park (Phase I) kitchen waste treatment plant project is led by Shaoxing Municipal People's Government, using PPP franchise mode, and Welly Group and Shaoxing Environment are jointly responsible for the establishment of the company operation. The project covers an area of about 50 acres, with a total investment of about 270 million yuan, including 200 tons/day of catering waste and 200 tons/day of kitchen waste treatment, and effectively collect, transport and dispose of solid and liquid waste generated in the business process of Shaoxing's catering industry, hotels, cantons, etc.
01Project profile
Shaoxing circular ecological Industrial Park food waste treatment plant project started construction at the end of May 2017, in July 2018 began feed trial operation, currently management of 26 vehicles, including 24 5-ton vehicles, 2 9-ton vehicles, collection and transportation lines 19, covering nearly 3,000 restaurants, enterprises and institutions and schools in three districts of the city; The main process of kitchen waste treatment plant adopts the "pretreatment + combined anaerobic" process, through which the goal of waste treatment and disposal is harmless, reduced and resource-based.
02Digital construction
The project uses the fully automated, intelligent and digital operation management system built by Weley Group. Through the big data enabling platform for the whole life cycle of food and kitchen waste in the central control and command center, the personnel, collection and transportation vehicles, equipment, production system and various events involved in the whole process of food and kitchen waste treatment can be centrally controlled. The large screen of the command center displays the situation of the receiving vehicle and the disposal plant in real time.
The platform realizes the functions of business management, vehicle positioning, intelligent route planning, intelligent operation assistance, violation warning, video surveillance, equipment predictable maintenance, fine management of energy consumption and material consumption, remote industrial control, expert diagnosis, data analysis, automatic report and event command and deployment. To provide food and kitchen waste from the source, collection and disposal process, and then to the destination of resources of the whole process of supervision and management.
03Digital value
The big data enabling platform for the whole life cycle of food and kitchen waste combines merchant management, collection and transportation supervision, production management and production big data, conducts real-time supervision and management of the whole process of people, vehicles, objects and events in the collection and transportation link, comprehensively analyzes the collection and transportation operation data, and improves the collection and transportation operation quality. In the process of disposal, the whole process of fine management, scientific control of equipment and energy consumption and material consumption, through real-time collection and analysis of production data, to provide scientific operational decision-making assistance for the disposal plant; The application of digital means for Shaoxing kitchen project to bring all aspects of management and efficiency improvement:
Establish digital archives, manage catering businesses from the source, improve the quality of kitchen waste, increase the oil extraction rate of the disposal plant by 0.3% compared with before the use of the platform, and increase the annual income of the project by nearly 2 million yuan;
Through intelligent route planning and violation warning, fuel consumption of receiving and transporting vehicles is reduced by 20%, traffic volume is increased by 10%, and violations are reduced by 90%;
Receive, transport and dispose of GIS map control, real-time monitoring of operation process, plant situation and event information on large data screen, event processing efficiency increased by 100%;
Through remote industrial control, expert big data assisted decision-making and other means, the automatic operation rate of the disposal plant reached 90%, greatly improving the safety production efficiency, reducing the dependence on experienced personnel, and reducing personnel costs by more than 50%;
Based on AI and big data, optimize the production process and equipment energy-saving plan, achieve fine management of energy consumption and material consumption, and increase the overall efficiency of the plant by 10%.
04About the platform
Welly Group, through the innovative technology of IOT-ABC, has built a big data enabling platform for the whole life cycle of food and kitchen waste, which is the only digital platform in the industry that deeply realizes the comprehensive operation management of the full cycle of sanitation collection and transportation to the back-end disposal plant, and provides the whole process supervision of "source + collection + disposal" for food and kitchen waste:
Food waste source information management
Create a management center platform integrating merchants, collection, operation and supervision units, form a closed-loop management of the source of kitchen waste, scientifically help the process of "who produces waste, who pays, who is responsible", comprehensively improve the collection volume and the quality of kitchen waste, effectively increase the resource output of end disposal, while reducing equipment loss, and achieve comprehensive cost reduction and efficiency.
Fine supervision of the collection and transportation process
Comprehensive supervision of the whole process of collection and transportation without dead corners, through a digital central platform, integration of merchants, personnel, vehicles, equipment and incident handling information, to achieve the interconnection between merchants and vehicles, intelligent research and judgment of illegal operations, event center task scheduling, vehicle life cycle management and maintenance, etc., to ensure the safety, intelligence, efficiency and standardization of collection and transportation operations.
Digital empowerment of terminal disposal plants
Build a digital kitchen terminal disposal plant, integrate 2D/3D dynamic simulation process center, remote industrial control, data monitoring, video supervision, intelligent early warning, mobile inspection, equipment management, energy and material consumption management and other functions through the intelligent production and operation control system, realize the overall situation awareness, intelligent linkage and intelligent decision-making of the disposal plant to improve the disposal and resource output efficiency. Reduce production accidents and achieve cost reduction and efficiency increase.
Why choose Willy
Willy Environmental Group was founded in 2003 and listed in 2011. At present, the group has more than 60 domestic and foreign molecular companies, covering the three major fields of municipal, agricultural and rural, industrial, has obtained more than 300 authorized patents, and has core technologies in the market segments of kitchen and kitchen waste, landfill leachate, biogas and biogas, VOC oil and gas recovery. Our Advantages:
Rich project experience
Both engineering construction, platform development and project operation management capabilities, with environmental engineering professional contracting grade I qualification, completed or under construction projects at home and abroad up to more than 500.
Closed loop service for receiving, handling and disposal
The first service provider in the industry to provide full life cycle digital solutions from sanitation collection and transportation to back-end disposal.
Use data to guide production
The digital platform equipment access is more than 100,000, and the daily data processing capacity is more than 12.5 million, providing reliable support for the optimization of operation management and letting the data play its value.